{"id":10596,"date":"2025-12-03T20:14:14","date_gmt":"2025-12-03T19:14:14","guid":{"rendered":"https:\/\/www.servomotorsadjust.com\/?p=10596"},"modified":"2025-12-23T11:34:27","modified_gmt":"2025-12-23T10:34:27","slug":"repair-of-schneider-electric-ilm-servomotors","status":"publish","type":"post","link":"https:\/\/www.servomotorsadjust.com\/en\/repair-of-schneider-electric-ilm-servomotors\/","title":{"rendered":"Repair of Schneider Electric ILM Servomotors"},"content":{"rendered":"<h2><span style=\"font-size: 22px;\">Advanced Repair of Schneider Electric ILM Servomotors: Precision, Traceability and Commitment to the Circular Economy<\/span><\/h2>\n<p data-start=\"474\" data-end=\"899\">At Servo Motors Adjust, we recently completed a batch of Schneider Electric ILM servomotors\u2014compact, high-performance units widely used across automated production lines. Thanks to their integrated design, combining motor, drive electronics, encoder and brake in a single housing, ILM servomotors deliver impressive performance for packaging, labelling, handling, dosing and any application requiring tight synchronisation.<\/p>\n<p data-start=\"901\" data-end=\"1228\">But this same compactness is precisely what makes them complex to repair. The slightest mechanical deviation, thermal issue or encoder drift can compromise system accuracy. Our workshop therefore applies a high-precision process to every ILM repair, ensuring reliability, compliance with OEM requirements and full traceability.<\/p>\n<p data-start=\"1230\" data-end=\"1316\">Below is an overview of the key interventions carried out during each repair campaign.<\/p>\n<h6 data-start=\"1323\" data-end=\"1374\"><strong data-start=\"1326\" data-end=\"1374\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-10604\" src=\"https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2025\/12\/8CBC7FC5-00D1-406E-B56C-198DD4B85AAE_1_105_c.jpeg\" alt=\"\" width=\"1024\" height=\"768\" srcset=\"https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2025\/12\/8CBC7FC5-00D1-406E-B56C-198DD4B85AAE_1_105_c.jpeg 1024w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2025\/12\/8CBC7FC5-00D1-406E-B56C-198DD4B85AAE_1_105_c-300x225.jpeg 300w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2025\/12\/8CBC7FC5-00D1-406E-B56C-198DD4B85AAE_1_105_c-768x576.jpeg 768w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2025\/12\/8CBC7FC5-00D1-406E-B56C-198DD4B85AAE_1_105_c-81x61.jpeg 81w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2025\/12\/8CBC7FC5-00D1-406E-B56C-198DD4B85AAE_1_105_c-600x450.jpeg 600w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/strong><\/h6>\n<h3><span style=\"font-size: 20px;\">1. Bearing Replacement and Failure Diagnosis<\/span><\/h3>\n<p data-start=\"1376\" data-end=\"1496\">Bearing degradation is one of the most common causes of failure in ILM servomotors. The root causes are often linked to:<\/p>\n<ul data-start=\"1498\" data-end=\"1630\">\n<li data-start=\"1498\" data-end=\"1537\">\n<p data-start=\"1500\" data-end=\"1537\">Excessive or incorrect radial loads<\/p>\n<\/li>\n<li data-start=\"1538\" data-end=\"1572\">\n<p data-start=\"1540\" data-end=\"1572\">Thermal stress and overheating<\/p>\n<\/li>\n<li data-start=\"1573\" data-end=\"1604\">\n<p data-start=\"1575\" data-end=\"1604\">Environmental contamination<\/p>\n<\/li>\n<li data-start=\"1605\" data-end=\"1630\">\n<p data-start=\"1607\" data-end=\"1630\">Mounting misalignment<\/p>\n<\/li>\n<\/ul>\n<p data-start=\"1632\" data-end=\"2058\">We install new bearings, verify tolerances and internal clearances, and inspect seating surfaces to eliminate unwanted vibrations and mechanical noise.<br data-start=\"1783\" data-end=\"1786\" \/>In an integrated drive motor, the bearing is not just a mechanical component\u2014it directly influences encoder precision, rotor alignment and overall control accuracy. Ensuring proper bearing performance is therefore critical for restoring the servomotor\u2019s full capabilities.<img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-10599\" src=\"https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2025\/12\/IMG-281025-130345.png\" alt=\"\" width=\"1920\" height=\"1080\" srcset=\"https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2025\/12\/IMG-281025-130345.png 1920w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2025\/12\/IMG-281025-130345-300x169.png 300w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2025\/12\/IMG-281025-130345-1024x576.png 1024w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2025\/12\/IMG-281025-130345-768x432.png 768w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2025\/12\/IMG-281025-130345-1536x864.png 1536w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2025\/12\/IMG-281025-130345-1200x675.png 1200w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2025\/12\/IMG-281025-130345-81x46.png 81w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2025\/12\/IMG-281025-130345-600x338.png 600w\" sizes=\"auto, (max-width: 1920px) 100vw, 1920px\" \/><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-10611\" src=\"https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2025\/12\/09009173561c7974410fd5f1536c489b.jpg\" alt=\"\" width=\"1200\" height=\"900\" srcset=\"https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2025\/12\/09009173561c7974410fd5f1536c489b.jpg 1200w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2025\/12\/09009173561c7974410fd5f1536c489b-300x225.jpg 300w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2025\/12\/09009173561c7974410fd5f1536c489b-1024x768.jpg 1024w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2025\/12\/09009173561c7974410fd5f1536c489b-768x576.jpg 768w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2025\/12\/09009173561c7974410fd5f1536c489b-1028x771.jpg 1028w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2025\/12\/09009173561c7974410fd5f1536c489b-81x61.jpg 81w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2025\/12\/09009173561c7974410fd5f1536c489b-600x450.jpg 600w\" sizes=\"auto, (max-width: 1200px) 100vw, 1200px\" \/><\/p>\n<h3><span style=\"font-size: 20px;\">2. Replacement and Programming of Stegmann SKS36 Hiperface Encoders<\/span><\/h3>\n<p data-start=\"2141\" data-end=\"2284\">Several ILM units arrived with encoder faults requiring the installation of new Stegmann SKS36 encoders. These encoders contain essential data:<\/p>\n<ul data-start=\"2286\" data-end=\"2418\">\n<li data-start=\"2286\" data-end=\"2312\">\n<p data-start=\"2288\" data-end=\"2312\">Calibration parameters<\/p>\n<\/li>\n<li data-start=\"2313\" data-end=\"2359\">\n<p data-start=\"2315\" data-end=\"2359\">Mechanical and electrical alignment values<\/p>\n<\/li>\n<li data-start=\"2360\" data-end=\"2384\">\n<p data-start=\"2362\" data-end=\"2384\">Motor identification<\/p>\n<\/li>\n<li data-start=\"2385\" data-end=\"2418\">\n<p data-start=\"2387\" data-end=\"2418\">Absolute position information<\/p>\n<\/li>\n<\/ul>\n<p data-start=\"2420\" data-end=\"2596\">Installing a new encoder is only half the job. It must be correctly programmed so the Schneider Electric servo drive recognises it and maintains perfect system synchronisation.<\/p>\n<p data-start=\"2598\" data-end=\"2635\">Using original OEM tools, we perform:<\/p>\n<p data-start=\"2637\" data-end=\"2842\">\u2714\ufe0f extraction of parameters from the faulty encoder<br data-start=\"2688\" data-end=\"2691\" \/>\u2714\ufe0f transfer of data to the new encoder<br data-start=\"2729\" data-end=\"2732\" \/>\u2714\ufe0f precise mechanical alignment of encoder and rotor<br data-start=\"2784\" data-end=\"2787\" \/>\u2714\ufe0f closed-loop validation with the motor\u2019s own driver<\/p>\n<p data-start=\"2844\" data-end=\"2953\">This ensures seamless reintegration into the customer\u2019s machine, with no loss of accuracy or synchronisation.<img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-10600\" src=\"https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2025\/12\/711954d7d3203c6d506c17dc6e09a4b1.jpg\" alt=\"\" width=\"1200\" height=\"900\" srcset=\"https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2025\/12\/711954d7d3203c6d506c17dc6e09a4b1.jpg 1200w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2025\/12\/711954d7d3203c6d506c17dc6e09a4b1-300x225.jpg 300w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2025\/12\/711954d7d3203c6d506c17dc6e09a4b1-1024x768.jpg 1024w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2025\/12\/711954d7d3203c6d506c17dc6e09a4b1-768x576.jpg 768w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2025\/12\/711954d7d3203c6d506c17dc6e09a4b1-1028x771.jpg 1028w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2025\/12\/711954d7d3203c6d506c17dc6e09a4b1-81x61.jpg 81w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2025\/12\/711954d7d3203c6d506c17dc6e09a4b1-600x450.jpg 600w\" sizes=\"auto, (max-width: 1200px) 100vw, 1200px\" \/><\/p>\n<h3><span style=\"font-size: 20px;\">3. Dynamic Rotor Balancing<\/span><\/h3>\n<p data-start=\"2995\" data-end=\"3197\">Vibration is one of the main enemies of servomotor longevity.<br data-start=\"3056\" data-end=\"3059\" \/>For ILM motors\u2014often used in applications with frequent start-stop cycles and high accelerations\u2014dynamic rotor balancing is indispensable.<\/p>\n<p data-start=\"3199\" data-end=\"3224\">Our process ensures that:<\/p>\n<ul data-start=\"3226\" data-end=\"3359\">\n<li data-start=\"3226\" data-end=\"3267\">\n<p data-start=\"3228\" data-end=\"3267\">The rotor runs with minimal vibration<\/p>\n<\/li>\n<li data-start=\"3268\" data-end=\"3303\">\n<p data-start=\"3270\" data-end=\"3303\">Encoder readings remain precise<\/p>\n<\/li>\n<li data-start=\"3304\" data-end=\"3359\">\n<p data-start=\"3306\" data-end=\"3359\">Bearings are subjected to reduced mechanical stress<\/p>\n<\/li>\n<\/ul>\n<p data-start=\"3361\" data-end=\"3457\">The result is a smoother, more reliable motor capable of withstanding heavy-duty dynamic cycles.<\/p>\n<h3><span style=\"font-size: 20px;\">4. Full Validation of Integrated Electronics<\/span><\/h3>\n<p data-start=\"3517\" data-end=\"3679\">Each ILM motor contains drive electronics built directly into the housing. After repairs, our technicians conduct a full inspection and test of these electronics:<\/p>\n<ul data-start=\"3681\" data-end=\"3786\">\n<li data-start=\"3681\" data-end=\"3706\">\n<p data-start=\"3683\" data-end=\"3706\">power stage behaviour<\/p>\n<\/li>\n<li data-start=\"3707\" data-end=\"3727\">\n<p data-start=\"3709\" data-end=\"3727\">signal integrity<\/p>\n<\/li>\n<li data-start=\"3728\" data-end=\"3748\">\n<p data-start=\"3730\" data-end=\"3748\">thermal response<\/p>\n<\/li>\n<li data-start=\"3749\" data-end=\"3786\">\n<p data-start=\"3751\" data-end=\"3786\">communication and sensor channels<\/p>\n<\/li>\n<\/ul>\n<p data-start=\"3788\" data-end=\"3863\">Ensuring electronics integrity is essential before moving to final testing.<img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-10603\" src=\"https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2025\/12\/280A86AC-55FB-4FC0-8F5F-29DF49879CA6_1_201_a-1-scaled.jpg\" alt=\"\" width=\"2048\" height=\"1536\" srcset=\"https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2025\/12\/280A86AC-55FB-4FC0-8F5F-29DF49879CA6_1_201_a-1-scaled.jpg 2048w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2025\/12\/280A86AC-55FB-4FC0-8F5F-29DF49879CA6_1_201_a-1-300x225.jpg 300w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2025\/12\/280A86AC-55FB-4FC0-8F5F-29DF49879CA6_1_201_a-1-1024x768.jpg 1024w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2025\/12\/280A86AC-55FB-4FC0-8F5F-29DF49879CA6_1_201_a-1-768x576.jpg 768w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2025\/12\/280A86AC-55FB-4FC0-8F5F-29DF49879CA6_1_201_a-1-1536x1152.jpg 1536w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2025\/12\/280A86AC-55FB-4FC0-8F5F-29DF49879CA6_1_201_a-1-1028x771.jpg 1028w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2025\/12\/280A86AC-55FB-4FC0-8F5F-29DF49879CA6_1_201_a-1-81x61.jpg 81w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2025\/12\/280A86AC-55FB-4FC0-8F5F-29DF49879CA6_1_201_a-1-600x450.jpg 600w\" sizes=\"auto, (max-width: 2048px) 100vw, 2048px\" \/><\/p>\n<h3><span style=\"font-size: 20px;\">5. Final Test with Schneider Electric Driver<\/span><\/h3>\n<p data-start=\"3923\" data-end=\"4067\">An ILM servomotor is not considered repaired until it passes a full functional test with its own driver. On our dedicated test bench, we verify:<\/p>\n<ul data-start=\"4069\" data-end=\"4270\">\n<li data-start=\"4069\" data-end=\"4113\">\n<p data-start=\"4071\" data-end=\"4113\">Encoder feedback accuracy and resolution<\/p>\n<\/li>\n<li data-start=\"4114\" data-end=\"4147\">\n<p data-start=\"4116\" data-end=\"4147\">Stability of the control loop<\/p>\n<\/li>\n<li data-start=\"4148\" data-end=\"4189\">\n<p data-start=\"4150\" data-end=\"4189\">Dynamic response and torque behaviour<\/p>\n<\/li>\n<li data-start=\"4190\" data-end=\"4232\">\n<p data-start=\"4192\" data-end=\"4232\">Temperature rise and thermal stability<\/p>\n<\/li>\n<li data-start=\"4233\" data-end=\"4270\">\n<p data-start=\"4235\" data-end=\"4270\">Vibration measurements.<\/p>\n<\/li>\n<\/ul>\n<p data-start=\"4272\" data-end=\"4380\">Only motors that pass all<a href=\"https:\/\/www.linkedin.com\/company\/1365897\/admin\/page-posts\/published\/\"> tests<\/a> are certified, documented and returned to the customer with a full warranty.<\/p>\n<h3><span style=\"font-size: 22px;\">Repairing Instead of Replacing: A Real Contribution to the Circular Economy<\/span><\/h3>\n<p data-start=\"4470\" data-end=\"4751\">Each repaired servomotor avoids the environmental and economic cost of replacing a complex electromechanical unit. By extending product life, reducing waste and preserving the value of existing equipment, our repair process directly supports the principles of the circular economy.<\/p>\n<p data-start=\"4753\" data-end=\"4781\">For our clients, this means:<\/p>\n<ul data-start=\"4783\" data-end=\"4931\">\n<li data-start=\"4783\" data-end=\"4810\">\n<p data-start=\"4785\" data-end=\"4810\">Lower maintenance costs<\/p>\n<\/li>\n<li data-start=\"4811\" data-end=\"4861\">\n<p data-start=\"4813\" data-end=\"4861\">Shorter lead times compared with new equipment<\/p>\n<\/li>\n<li data-start=\"4862\" data-end=\"4890\">\n<p data-start=\"4864\" data-end=\"4890\">Reduced carbon footprint<\/p>\n<\/li>\n<li data-start=\"4891\" data-end=\"4931\">\n<p data-start=\"4893\" data-end=\"4931\">Reliable, OEM-compatible performance<\/p>\n<\/li>\n<\/ul>\n<p data-start=\"4933\" data-end=\"5065\">At Servo Motors Adjust, we are proud to contribute to more sustainable and resilient industrial operations\u2014one servomotor at a time.<img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-10597\" src=\"https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2025\/12\/FF28652F-6E59-4220-AD36-2B46E85F7901_1_105_c.jpeg\" alt=\"\" width=\"1024\" height=\"768\" srcset=\"https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2025\/12\/FF28652F-6E59-4220-AD36-2B46E85F7901_1_105_c.jpeg 1024w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2025\/12\/FF28652F-6E59-4220-AD36-2B46E85F7901_1_105_c-300x225.jpeg 300w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2025\/12\/FF28652F-6E59-4220-AD36-2B46E85F7901_1_105_c-768x576.jpeg 768w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2025\/12\/FF28652F-6E59-4220-AD36-2B46E85F7901_1_105_c-81x61.jpeg 81w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2025\/12\/FF28652F-6E59-4220-AD36-2B46E85F7901_1_105_c-600x450.jpeg 600w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Advanced Repair of Schneider Electric ILM Servomotors: Precision, Traceability and Commitment to the Circular Economy At Servo Motors Adjust, we recently completed a batch of Schneider Electric ILM servomotors\u2014compact, high-performance units widely used across automated production lines. Thanks to their integrated design, combining motor, drive electronics, encoder and brake in a single housing, ILM servomotors deliver impressive performance for packaging, labelling, handling, dosing and any application requiring tight synchronisation. But this same compactness is precisely what makes them complex to repair. The slightest mechanical deviation, thermal issue or encoder drift can compromise system accuracy. Our workshop therefore applies a high-precision process to every ILM repair, ensuring reliability, compliance with OEM requirements and full traceability. Below is an overview of the key interventions carried out during each repair campaign. 1. Bearing Replacement and Failure Diagnosis Bearing degradation is one of the most common causes of failure in ILM servomotors. The root causes are often linked to: Excessive or incorrect radial loads Thermal stress and overheating Environmental contamination Mounting misalignment We install new bearings, verify tolerances and internal clearances, and inspect seating surfaces to eliminate unwanted vibrations and mechanical noise.In an integrated drive motor, the bearing is not just a mechanical component\u2014it&#8230;<\/p>\n","protected":false},"author":3,"featured_media":10597,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[44],"tags":[],"class_list":["post-10596","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-servo-motor-en"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v19.1 (Yoast SEO v26.6) - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Repair of Schneider Electric ILM Servomotors<\/title>\n<meta name=\"description\" content=\"Repair of Schneider Electric ILM Servomotors. 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